Our Process

Engineering Excellence

From raw materials to finished products — a fully integrated manufacturing process under one roof.

How We Make It

Craftsmanship Behind Every Piece

Every Sesameware product is the result of a meticulously orchestrated manufacturing process, spanning three parallel preparation streams before converging into a unified finishing line. This ensures unparalleled consistency and durability.

Mould preparation

Mould

  • 01Product DesignDesign of structure and function.
  • 02Master MouldsHigh precision prototype moulds.
  • 03Working MouldsProduction gypsum moulds.
Body preparation

Body

  • 01Slurry PreparationRaw material refining.
  • 02Casting FormingSlip casting process.
  • 03Green TrimmingPrecision finishing.
  • 04Drying & CheckingQuality control.
Glaze preparation

Glaze

  • 01Glaze FormulaMaterial design.
  • 02Glaze PreparationProcessing & refinement.
Unified Finishing Line

The Finalizing Process

Every piece moves through a controlled sequence of finishing stages in our own factory.

Glazing
Phase 01

Glazing

Application of glaze using advanced spraying systems to ensure a uniform and refined ceramic surface.

Trimming Deflashing
Phase 02

Trimming Deflashing

Precise removal of excess glaze and surface imperfections to achieve a clean and flawless finish.

Kiln Loading
Phase 03

Kiln Loading

Carefully placing products into kiln cars with optimized spacing for consistent heat distribution.

Firing
Phase 04

Firing

High-temperature firing up to 1280°C to vitrify the ceramic body and ensure long-lasting durability.

First Inspection
Phase 05

First Inspection

Comprehensive quality inspection to ensure dimensional accuracy and surface perfection after firing.

Warehouse Storage
Phase 06

Warehouse Storage

Qualified products are systematically stored in a controlled warehouse environment for protection and logistics preparation.

Second Inspection
Phase 07

Second Inspection

Final pre-shipment inspection to ensure every unit meets strict international quality standards.

Packing and Delivery
Phase 08

Packing & Delivery

Professional export-grade packaging followed by secure global delivery to ensure safe arrival worldwide.

Core Technologies

The Engineering Behind Every Product

The engineering foundations behind every reliable product we manufacture.

Turbo Vortex Flush

Proprietary vortex technology achieves a powerful, complete flush with merely 3 liters of water, requiring no external pressure assist.

1280°C Vitrification

Extreme high-temperature shuttle firing guarantees full vitrification — yielding massive structural strength and near-zero water absorption.

100% Factory Tested

Every single unit passes strict vacuum, micro-leakage, and dynamic flushing performance tests before it ever leaves our facility.

Explore Our Range

Experience Our Craftsmanship

Explore the full range of meticulously engineered sanitaryware.

Explore Products